Toyota to recall 1.9 million Prius hybrids
#1
Toyota to recall 1.9 million Prius hybrids
http://www.bbc.co.uk/news/business-26148711
A software fault? I thought it was called having a dead battery. Go figure.
Toyota is recalling 1.9 million of its top-selling Prius hybrid cars because of a software fault that may cause the vehicle to slow down suddenly.
The world's biggest carmaker said it had identified more than 400 reports of the problem, with the bulk of them occurring in Japan and North America.
No accidents or injuries have been reported over the defect, Toyota said.
The recall comes weeks after Toyota halted the sale of some car models in the US over problematic seat heaters.
It also deals a blow to the Japanese carmaker, which has seen its reputation suffer following a series of mass recalls in recent years.
The latest recall affects the current generation Prius sedans made since March 2009.
The Prius was first released in 1997 and is one of the most popular hybrid vehicles on the market.
The new software problem can set off warning lights, and will "probably cause the vehicle to enter a failsafe" mode, which will see the car's driving power reduced.
"In limited cases, the hybrid system might shut down and the vehicle will stop, perhaps while being driven," Toyota said.
In 2010, Toyota's share price was hit after more than 10 million of its vehicles were recalled over unintended acceleration issues.
Despite its problems, Toyota is forecasting a record profit for this year because of the effects of the weaker Japanese currency, which makes its cars cheaper abroad.
Last year, it was the top-selling global carmaker, with worldwide deliveries rising 2.4% to nearly 10 million vehicles.
The world's biggest carmaker said it had identified more than 400 reports of the problem, with the bulk of them occurring in Japan and North America.
No accidents or injuries have been reported over the defect, Toyota said.
The recall comes weeks after Toyota halted the sale of some car models in the US over problematic seat heaters.
It also deals a blow to the Japanese carmaker, which has seen its reputation suffer following a series of mass recalls in recent years.
The latest recall affects the current generation Prius sedans made since March 2009.
The Prius was first released in 1997 and is one of the most popular hybrid vehicles on the market.
The new software problem can set off warning lights, and will "probably cause the vehicle to enter a failsafe" mode, which will see the car's driving power reduced.
"In limited cases, the hybrid system might shut down and the vehicle will stop, perhaps while being driven," Toyota said.
In 2010, Toyota's share price was hit after more than 10 million of its vehicles were recalled over unintended acceleration issues.
Despite its problems, Toyota is forecasting a record profit for this year because of the effects of the weaker Japanese currency, which makes its cars cheaper abroad.
Last year, it was the top-selling global carmaker, with worldwide deliveries rising 2.4% to nearly 10 million vehicles.
A software fault? I thought it was called having a dead battery. Go figure.
#3
#5
Toyota is advising the National Highway Traffic Safety Administration (NHTSA) of plans to conduct voluntary safety recalls of approximately 700,000 Model Year 2010-2014 Prius vehicles and, combined, approximately 260,000 Model Year 2012 Toyota RAV4, 2012-2013 Toyota Tacoma, and 2012-2013 Lexus RX350 vehicles sold in the United States to address two separate issues.
· Toyota will update the motor/generator control ECU and hybrid control ECU software on certain Model Year 2010-2014 Prius vehicles. The software’s current settings could result in higher thermal stress in certain transistors, potentially causing them to become damaged. If this happens, various warning lights will illuminate and the vehicle can enter a failsafe mode. In rare circumstances, the hybrid system might shut down while the vehicle is being driven, resulting in the loss of power and the vehicle coming to a stop.
· Toyota will update the skid control ECU software on certain 2012 Toyota RAV4, 2012-2013 Toyota Tacoma, and 2012-2013 Lexus RX350 models in order to address an electronic circuit condition that can cause the Vehicle Stability Control, Anti-lock Brake, and Traction Control functions to intermittently turn off. If these systems are off, standard braking operation remains fully functional.
· Toyota will update the motor/generator control ECU and hybrid control ECU software on certain Model Year 2010-2014 Prius vehicles. The software’s current settings could result in higher thermal stress in certain transistors, potentially causing them to become damaged. If this happens, various warning lights will illuminate and the vehicle can enter a failsafe mode. In rare circumstances, the hybrid system might shut down while the vehicle is being driven, resulting in the loss of power and the vehicle coming to a stop.
· Toyota will update the skid control ECU software on certain 2012 Toyota RAV4, 2012-2013 Toyota Tacoma, and 2012-2013 Lexus RX350 models in order to address an electronic circuit condition that can cause the Vehicle Stability Control, Anti-lock Brake, and Traction Control functions to intermittently turn off. If these systems are off, standard braking operation remains fully functional.
I wrote, about a month back, a really long detailed explanation of the 2009-10 Toyota dogpile conducted by the press, and all the fixes done to the vehicles. It's too long to repost here, but you're welcome to run a search for it. The very brief summary of it was:
-Floormats were getting stuck under pedals. They got better hooks and pedals got more clearance to the floor.
-A "friction creating material" designed to replicate the feel in the old throttle cable/rod style assembly and prevent hysteresis from your foot bouncing up and down on the pedal from bumps in the road with the purely fly-by-wire Hall effect sensors, was humidity sensitive, and swelled in some rare cases making the gas pedal return to idle slower, or sometimes even hang.
-The only software change was to install brake override software that, when the brake is hit at over 20mph, I think, would override the throttle signal and send it back to idle, regardless of the gas pedal position.
The results of all the investigations found that all the cars had had no ECU problems, people were standing on the go pedal instead of the whoa pedal, and even IF you had a floored Toyota at 80 mph, standing on the brakes would bring it to a smoking halt, because the brakes are more powerful than the engines. (These are Camrys, not Supras.)
Let me know if I can answer more questions.
#8
This is not a slam at Toyota by any means. I own a 4 Runner and love it.but what were they thinking with the Prius anyway first it is the ugliest car produced since the 1961 Plymouth Valiant. Second what's up with the name? Chevrolet has the VOLT. Ford has the FUSION then there is the Toyota preeeeeus! Weeeeeee
#11
I'm an engineer, too. And if you've read all of the official investigation reports, you know how insufficient the investigation (Toyota and governent) was. There was a lot of politics behind the conclusions. At least a few of the documented sudden acceleration cases were absolutely NOT caused by someone standing on the wrong pedal. Does that mean ALL of the reported incidents were machine error and not human error? Of course not. And I'm not going to try to draw the line at how many real failures is too many. But Toyota got off the hook way too easy on this one (in terms of fixing the problem; yes, their reputation took a beating).
#13
I'm an engineer, too. And if you've read all of the official investigation reports, you know how insufficient the investigation (Toyota and governent) was. There was a lot of politics behind the conclusions. At least a few of the documented sudden acceleration cases were absolutely NOT caused by someone standing on the wrong pedal. Does that mean ALL of the reported incidents were machine error and not human error? Of course not. And I'm not going to try to draw the line at how many real failures is too many. But Toyota got off the hook way too easy on this one (in terms of fixing the problem; yes, their reputation took a beating).
#14
I'm an engineer, too. And if you've read all of the official investigation reports, you know how insufficient the investigation (Toyota and governent) was. There was a lot of politics behind the conclusions. At least a few of the documented sudden acceleration cases were absolutely NOT caused by someone standing on the wrong pedal. Does that mean ALL of the reported incidents were machine error and not human error? Of course not. And I'm not going to try to draw the line at how many real failures is too many. But Toyota got off the hook way too easy on this one (in terms of fixing the problem; yes, their reputation took a beating).
As far as i am concerned, the real problem of SUA was never announced. Flawed hardware, 'spaghetti' code, and overall design deficiencies were revealed by independent scientists. However, since it could not be easily replicated, it left no clues, and it was much more overly complicated compared to throttle cables, it was 'swept under the rug' by NHTSA and blamed on floormats and bad drivers to get it out of their hands. Too techy for them.
Now why did it all come from one company, which was supposed to make 'good quality' cars?
So no it was not all the driver's faults, unless bad drivers prefer these cars... Yes, there were some drivers that over exaggerated (like 0-60 in 3 seconds in a parking lot), but some were found dead, crushed in wrecks, with both feet planted on the brake pedal.
This issue is like finding out why your computer crashes and the sound goes wacko. It goes away after a reboot, the system halts so no log file can be made, and it does not repeat for a while, or ever.
This site has about all one would want to know about this SUA issue, with references, legal docs, contractor docs, scientific reports, and internal docs galore.
http://www.safetyresearch.net/
Go to the special "Sudden acceleration" section in the menu". Yes they are popular on that site.
Happy reading!
#15
#16
The brakes should ALWAYS be stronger than the engine, that's just Engineering sense.
If the vehicle is failing to slow down, and the operator fails to TURN OFF THE ENGINE that is operator error. Certain VW diesels were known to suck oil past the valve seals and go into runaway, with no way to shut off the fuel supply... until it runs out of oil. Which brings us back to
The brakes should ALWAYS be stronger than the engine.
If the vehicle is failing to slow down, and the operator fails to TURN OFF THE ENGINE that is operator error. Certain VW diesels were known to suck oil past the valve seals and go into runaway, with no way to shut off the fuel supply... until it runs out of oil. Which brings us back to
The brakes should ALWAYS be stronger than the engine.
#17
#19
As another engineer, I had been watching this very closely also. Several runaway toyos nearby here had made the news, as well as one which killed the husband of a friend I have. None of the wrecks had logical explanations.
As far as i am concerned, the real problem of SUA was never announced. Flawed hardware, 'spaghetti' code, and overall design deficiencies were revealed by independent scientists. However, since it could not be easily replicated, it left no clues, and it was much more overly complicated compared to throttle cables, it was 'swept under the rug' by NHTSA and blamed on floormats and bad drivers to get it out of their hands. Too techy for them.
Now why did it all come from one company, which was supposed to make 'good quality' cars?
So no it was not all the driver's faults, unless bad drivers prefer these cars... Yes, there were some drivers that over exaggerated (like 0-60 in 3 seconds in a parking lot), but some were found dead, crushed in wrecks, with both feet planted on the brake pedal.
This issue is like finding out why your computer crashes and the sound goes wacko. It goes away after a reboot, the system halts so no log file can be made, and it does not repeat for a while, or ever.
This site has about all one would want to know about this SUA issue, with references galore.
http://www.safetyresearch.net/
Go to the special "Sudden acceleration" section in the menu". Yes they are popular on that site.
Happy reading!
As far as i am concerned, the real problem of SUA was never announced. Flawed hardware, 'spaghetti' code, and overall design deficiencies were revealed by independent scientists. However, since it could not be easily replicated, it left no clues, and it was much more overly complicated compared to throttle cables, it was 'swept under the rug' by NHTSA and blamed on floormats and bad drivers to get it out of their hands. Too techy for them.
Now why did it all come from one company, which was supposed to make 'good quality' cars?
So no it was not all the driver's faults, unless bad drivers prefer these cars... Yes, there were some drivers that over exaggerated (like 0-60 in 3 seconds in a parking lot), but some were found dead, crushed in wrecks, with both feet planted on the brake pedal.
This issue is like finding out why your computer crashes and the sound goes wacko. It goes away after a reboot, the system halts so no log file can be made, and it does not repeat for a while, or ever.
This site has about all one would want to know about this SUA issue, with references galore.
http://www.safetyresearch.net/
Go to the special "Sudden acceleration" section in the menu". Yes they are popular on that site.
Happy reading!
#20
#23
History proves no matter how brutally ugly you make it "they" will buy it! These new "cars" are so ugly they make a freight train take a dirt road...Prius in particular but there are several others that make the top ten.
#24
The 58 2 dr. Plymouth was cool though...
Sundance channel just ran 'Christine.'
Evil beauty she was. That movie was made in 83.
I didn't think it was that old.
The 2 ungliest may have been the 60-61 Buick Invicta,
or hands down the Poncho Aztek, with the optional tent.
Sundance channel just ran 'Christine.'
Evil beauty she was. That movie was made in 83.
I didn't think it was that old.
The 2 ungliest may have been the 60-61 Buick Invicta,
or hands down the Poncho Aztek, with the optional tent.
#25
I'm on your side. Just poiting out how compromises are sometimes made.
#26
You're quite correct, some of them were entrapped pedal. However, as an independent third party contractor, and NASA, found no way that the ECU could have done what was claimed, and that was accepted at a Federal court level, that, along with the completely additional aspect of adding the brake override software, was enough for the highest industry and the highest court in the land. What else could have been done?
I was excited when I heard that NASA would investigate. They certainly have personnel capable of understanding this stuff, and it seems a good use of this taxpayer-funded organization. But I was really disappointed when they came out with their results so quickly. There is no way they could adequately reverse engineer, test, and investigate the throttle system that quickly. And their report shows as much. I'm not going to debate this any further publicly; there's too many lawyers out there. And the reports are all public information easily obtained (as are dissenting reports). But I'll just point out how incredibly complex it is to design a fault-tolerant, fail-safe, fly-by-wire control system -- both the hardware and software.
#28
#29
This is why I drive old junkers. I'm the abs , I shift the trans , I work the throttle , . The little 2002 saturn sl1 I got actually has been the newest car I have ever owned yet its kinda sweet and simple compared to many cars of that period. I work on new cars all day and they have computers to control the windows , mirrors and everything you could possibly move. I can't disconnect a window switch with out having to reset the window computers this being mainly on lexus' . I like technology but I hate how it complicates things. The scarry part is you have these lane assist and self parking cars ., I can't wait until they fail to see the outcome. Kind of a scary thought.
#30
Shall I throw in the dreaded Electric power steering? Sure, why not. Nothing quite like having your power steering fail because (wait for it) .... one tire is 5 lbs low.
#32
Depends on the point of view. The way THEY see it you are talking about driver control (or lack there of) If the gas pedal is just a sensor and the driver punches the gas too fast then THEY can have the car can move forward at the pace THEY want you to. If you skip sideways a little THEY can throttle it back and apply ABS at one corner as needed. If you are doing something THEY don't want you do THEY can tell a satilite connection THEY don't want the car moving any more.
#35
Depends on the point of view. The way THEY see it you are talking about driver control (or lack there of) If the gas pedal is just a sensor and the driver punches the gas too fast then THEY can have the car can move forward at the pace THEY want you to. If you skip sideways a little THEY can throttle it back and apply ABS at one corner as needed. If you are doing something THEY don't want you do THEY can tell a satilite connection THEY don't want the car moving any more.
Federal mandate and marketing survival require certain amounts of efficiency. You aren't going to buy a passenger car that can only get 15 mpg, and it's illegal to make one. I am speaking of a family sedan here, not a sports car. Efficiency is measured across a car maker's line and you must comply with federal regs.
Emissions are highly regulated as well. Again, manufacturers must comply by federal reg. If they can mod the performance of the cars to where you cannot do absolute WOT madness, then that saves them efficiency. The purpose of the fly by wire is to allow the computer to modify the signal as it's needed for economy, emissions, and vehicle and passenger safety.
While fly by wire throttle can and should be debated, ABS and vehicle stability control are absolute safety improvements. Now, the Onstar and SDARS systems that can remote shut down the car; they're up for debate.
So, the short answer is, the reason mechanical throttle control is gone is because the performance demands of today require computer assistance.
#36
I also read somewhere that Exner designed the 61 Valient to be wider and longer, he got sick and the design team made them smaller.
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